When aircraft component tolerances matter down to 0.001mm, you need engineering-grade 3D modeling. We deliver production-ready CAD models, aerodynamic simulation geometry, and precision aerospace components that meet the strictest industry standards.
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View Capabilities
0.001mm
Tolerance Accuracy
AS9100
Certified Process
500+ Aircraft Components
ITAR Registered
Our Capabilities
Aerospace 3D Modeling Services
Comprehensive 3D modeling solutions designed specifically for aerospace engineering and manufacturing requirements.
Airframe Components
Precision 3D models for fuselage sections, wing components, control surfaces, and structural aircraft elements with complete GD&T annotations.
Turbine & Propulsion
Complex turbine blade geometry, combustion chamber components, and engine parts optimized for CFD and FEA analysis.
Aerodynamic Surfaces
High-quality NURBS surface modeling for aerodynamic analysis, wind tunnel testing, and fluid dynamics simulation.
Landing Gear Systems
Complete landing gear assemblies, hydraulic components, and structural mechanisms with kinematic motion relationships.
Legacy Part Reverse
Reverse engineering of legacy aerospace components from blueprints, physical parts, or scan data for modern production.
Manufacturing Ready
Production-ready solid models with feature history, PMI annotations, and CAM compatibility for CNC machining.
Quality Assurance
Aerospace Grade Precision & Compliance
Every model adheres to global aerospace quality standards and regulatory requirements
AS9100
Rev D Certified
ISO 9001
Quality Management
ITAR
Registered Facility
NADCAP
Compliant Processes
Export Compliant
AS9100 Certified Process
Every model follows aerospace quality management system requirements with full traceability, revision control, and audit trails.
±0.001mm Dimensional Accuracy
All models verified with digital dimension checking, geometric validation, and GD&T compliance verification.
ITAR & Export Compliance
Fully ITAR registered with established export control procedures. All work performed onshore by US persons.
Full Traceability & Configuration Control
Complete model history, change logs, and version control per EIA-836 aerospace standards.
First Article Inspection (FAI)
AS9102 compliant dimension verification reports and FAI documentation included with every delivery.
100% Accuracy Guarantee
Or Your Money Back
✓ 100% dimensional verification
✓ Geometric healing & validation
✓ Interference checking
✓ GD&T annotation review
✓ Design intent verification
Industries Served
Aerospace Sectors We Support
Commercial Aviation
Large commercial aircraft components, interior systems, and cabin elements.
Defense & Military
Military aircraft, UAV systems, and defense platform components with security clearance.
Space & Satellite
Spacecraft structures, satellite components, and launch vehicle systems.
Rotary Wing
Helicopter airframes, rotor systems, and dynamic component modeling.
Client Success
Trusted By Aerospace Leaders
"The turbine blade models were so accurate we went directly from CAD to production tooling without modifications. Saved us 6 weeks on our development schedule."
Robert Thompson
Senior Engineer, Aerospace Corp
"Their reverse engineering work on our legacy landing gear components saved us over $200k in tooling costs. Absolutely essential partner for our MRO operations."
Sarah Mitchell
Program Manager, Aviation Systems
Advanced Capabilities
Specialized Aerospace Modeling
Beyond standard CAD - specialized modeling expertise for critical aerospace applications
Composite Structure Modeling
Carbon fiber, fiberglass, and advanced composite layup modeling with ply orientation, material stack sequencing, and fiber direction annotations for autoclave manufacturing.
Ply Book Generation
Drop-off Zones
Core Material Modeling
High-Speed Aerodynamic Surfaces
Class-A NURBS surface modeling for supersonic and hypersonic flight profiles with continuity requirements up to G3 curvature for minimum drag and optimal flow characteristics.
G2/G3 Continuity
Shock Wave Optimization
Boundary Layer Control
Thermal Management Systems
Precision modeling of heat exchangers, cooling passages, ECS components, and thermal protection systems (TPS) for atmospheric re-entry and high-temperature operating environments.
Conformal Cooling
Heat Shield Geometry
Flow Path Optimization
Mechanism Kinematics
Complete assembly modeling with kinematic joints, motion constraints, and clearance analysis for landing gear, flight control surfaces, door mechanisms, and actuation systems.
Motion Studies
Interference Checking
Travel Limits
Avionics Packaging
LRU (Line Replaceable Unit) enclosure modeling, rack systems, wiring harness routings, and EMI/EMC shielding geometry for aerospace electronic systems integration.
ARINC Standards
Connector Integration
Thermal Dissipation
Space & Launch Systems
Launch vehicle structures, satellite bus components, payload adapters, and deployable systems modeling with zero-gravity and launch load considerations.
Launch Load Analysis
Deployable Mechanisms
Vacuum Compatibility
Component Library
Components We Model Daily
Hundreds of aerospace component types modeled to exacting standards
Turbine Blades
Struts & Spars
Actuators
Fuel System Parts
Landing Gear Parts
Bulkheads
Heat Exchangers
Door Assemblies
Wing Ribs
Combustion Parts
Gear Trains
Hydraulic Manifolds
Performance Metrics
Proven Aerospace Track Record
2400+ Components Delivered
0 Critical Dimension Failures
99.8% On-Time Delivery Rate
MRO Support
Aftermarket & Legacy Support
We specialize in supporting MRO operations with reverse engineering for end-of-life components, obsolete parts, and legacy aircraft systems where original CAD data no longer exists.
Legacy Part Reverse Engineering
From physical parts, scans, or vintage blueprints
PMA Part Development
FAA/PMA compliant geometry and documentation
Repair Development Models
CAD geometry for repair schemes and modification
70% Average Cost Savings
Compared to OEM replacement parts for legacy components
Compliant Processes
Deliverables
File Formats We Deliver
Native files for every major aerospace CAD system. No translation required.
🖥️ Native CAD Formats
CATIA V5/V6
SolidWorks
NX Unigraphics
Inventor
🔄 Neutral Formats
STEP AP242
IGES
Parasolid X_T
JT Open
3MF
📄 Documentation
FAI Reports
Dimension Checklists
GD&T Annotations
Material Properties
Modeling Log
Our Process
Aerospace Modeling Workflow
1
Requirements Review & ITAR Compliance Check
We begin with a full review of your specifications, drawings, and export classification. All aerospace projects undergo ITAR compliance verification before any work commences. We sign your company NDA at this stage.
2
Parametric Feature Based Modeling
Our certified modelers create fully parametric models with complete feature history. We follow aerospace CAD standards, proper constraint methodology, and design intent preservation for future editability.
3
Dimensional Verification & Quality Control
Every model undergoes 100% dimension verification. We check all critical dimensions, perform interference analysis, validate GD&T callouts, and run geometry healing before delivery.
4
Secure Delivery with Full Documentation
You receive native CAD files, neutral formats, and complete quality documentation through our encrypted file transfer portal. All deliveries include version tracking and revision history.
Aerospace Modeling Questions
Do you work with ITAR controlled technical data?
Yes. We are fully ITAR registered and maintain compliant facilities and procedures for handling controlled aerospace technical data. All work is performed onshore in the United States by US persons.
What tolerance accuracy can you achieve?
Our standard modeling tolerance is ±0.001mm for all critical dimensions. We can achieve tighter tolerances on request for high-precision components. All dimensions are cross-verified against your specifications.
Can you model from legacy blueprints only?
Absolutely. We specialize in reverse engineering legacy aerospace components from vintage blueprints, hand drawings, and even physical parts. We maintain all original design intent and engineering specifications.
What is typical turnaround for aerospace components?
Most individual components are delivered in 24-72 hours. Complex assemblies and large projects receive custom timelines. Rush delivery is available for critical requirements with 12 hour turnaround.
Ready For Precision Aerospace Modeling?
Get an engineering quote within 2 business hours. Send us your specifications, drawings, or part requirements today.
Request Engineering Quote
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